Applied Materials Announces Breakthrough Copper Chip Manufacturing Solution With Advanced Electroplating System
SANTA CLARA, Calif.--(BUSINESS WIRE)--April 8, 1999--
Millennia(TM) Electra(TM) ECP Solves Copper Electroplating Production
Challenges with Industry's First Automated Chemical Management
Technology, Unique Chemistry, High-Throughput Design
Applied Materials, Inc., the world's leading supplier of copper
manufacturing equipment to the semiconductor industry, today announced
its Millennia Electra ECP (ElectroChemical Plating) system. This
next-generation system has been specifically designed for the volume
manufacturing of high-speed copper-based semiconductor chips featuring
breakthrough innovations in chemical management technology, chemistry
and equipment architecture.
"The new Millennia ECP system takes electroplating technology out
of the development phase and into the high-volume manufacturing
arena," said Dr. Ashok Sinha, president of Applied Materials' Metal
Deposition Product Business Group. "This unique product employs
several industry 'firsts' that solve key process challenges and
provide customers with the reliable, production-worthy capability
required in fab lines. We are very pleased with the response we've had
from customers about our Millennia ECP system who are impressed by the
new level of performance it will provide for manufacturing
interconnects with copper."
Commitments have already been received for multiple Millennia ECP
systems from customers in the United States, Europe and Japan. These
systems are expected to begin shipping later this year. Dataquest, a
market research firm, estimates that the market for copper deposition
equipment, which includes barrier/seed and electroplating systems,
will have a compound annual growth rate of 37 percent over the next
four years (1999-2003).
As part of Applied Materials' "Electra" copper product line, the
Millennia ECP system joins Applied Materials' Mirra(R) Cu CMP system,
also announced today, and Endura(R) Barrier and Seed system to provide
customers with a Total Solutions(TM) approach to their copper
interconnect manufacturing requirements. The Endura Barrier and Seed
system, introduced in December 1997, is being used by 19 of the
industry's top chipmakers engaged in copper development and
commercialization.
"Several innovations make the Millennia ECP the most
production-ready electroplating tool available," said Dr. Dan Carl,
general manager of Applied Materials' Copper Division. "The system's
advanced, closed-loop chemical management system automatically ensures
consistent plating performance and repeatable results. The proprietary
low-acid electrolyte chemistry used in the Millennia enables uniform,
void-free copper fill of the interconnect structures. And for optimum
equipment efficiency, we've packaged these and other unique features
in a new high-throughput, high efficiency architecture."
Productivity has been a major issue confronting the use of
conventional electroplating systems as full manufacturing tools, since
significant time had to be spent in manually controlling the process
chemistry and performing off-line chemical sampling and analysis. The
Millennia ECP system solves these problems by introducing the
industry's first completely automated chemical management technology.
The Millennia ECP's computer-controlled, closed-loop chemical
management system continuously analyzes and automatically controls the
electrolyte and additive chemistries to specified levels. It is
capable of keeping the solution to within parts-per-million accuracy
at all times, enabling precise, repeatable results wafer after wafer.
This constant chemical control allows for fast re-start and
re-qualification after system shutdown, using far fewer test wafers
than other systems.
Overcoming traditional problems with variable film quality and
fill uniformity in existing systems, Applied Materials has developed a
proprietary low-conductivity, low-acid electrolyte chemistry. This
innovative process chemistry enables exceptional film uniformity
without the need for complex wafer rotation schemes and allows
void-free, gap-filling under a wide range of conditions. In addition
to being easy to dispose of without hazardous waste handling, the
low-acid chemistry avoids the rapid corrosion of the copper seed layer
that can result in wafer-to-wafer variations.
"To meet the aggressive requirements of volume-production
manufacturing, we've incorporated many of the reliability and
throughput design concepts from our Endura(R) and Producer(TM)
platforms in the Millennia system," noted Avi Tepman, vice president
of systems engineering in Applied Materials' Metal Deposition Product
Business Group. "The Millennia maintains separate wet and dry
processing areas that are each serviced by dedicated robots to
minimize copper contamination and increase productivity. Critical to
this scheme is a highly reliable wet-wafer robot, field-proven on
other Applied Materials' systems, that enables the fast, simultaneous
electroplating of four wafers.
"Designed for exceptional throughput, the Millennia ECP has two
twin-cell electroplating modules, serviced by a dual-blade wafer
handler. The system's unique platform can be expanded with a third
twin-cell process module for additional capacity or for other future
technologies. Both 200mm and 300mm wafers can be accommodated on the
Millennia platform with no change in footprint."
Copper contamination, an issue with currently available systems,
is addressed in the Millennia with a post-plating clean module located
in the wet processing area of the system. Two spin-rinse-dry cells
clean the electrolyte from the front and back sides of the wafers and
then dries them. The wafers are then sent to the dry area of the
system, thus reducing particles and minimizing potential copper
contamination to the fab.
Applied Materials is the only company that offers products for
all of the key process steps required for dual damascene copper
interconnect fabrication. Leveraging this range of technologies, the
company also offers the Copper Interconnect Equipment Set Solution(TM)
(ESS(TM)). Launched in late 1998, the Copper Interconnect ESS provides
customers with the equipment, integrated process technology and
guaranteed electrical results for manufacturing dual damascene
structures. The Millenia ECP is available as both a standalone system
and as part of the Copper Interconnect ESS.
Applied Materials, Inc. is a Fortune 500 global growth company
and the world's largest supplier of wafer fabrication systems and
services to the global semiconductor industry. Applied Materials is
traded on the Nasdaq National Market System under the symbol "AMAT."
Applied Materials' web site is www.appliedmaterials.com.
--30--eb/sf* CONTACT: Applied Materials, Inc. Connie Duncan, 408/563-6209 (editorial/media) Carolyn Schwartz, 408/748-5227 (financial community) KEYWORD: CALIFORNIA INDUSTRY KEYWORD: COMPUTERS/ELECTRONICS COMED INTERACTIVE/MULTIMEDIA/INTERNET PRODUCT